Wednesday, May 5, 2010

'KESTREL' IN THE LA TIMES

By Susan Carpenter, from the Los Angeles Times online:


It's been two years since Falcon Motorcycles in Los Angeles sped onto the custom scene with a high-end concept bike fashioned from old British iron. Commissioned by actor Jason Lee and unveiled at the much-loved but now-defunct Legend of the Motorcycle vintage bike show in 2008, the Bullet scavenged the engine and frame of a 1950 Triumph Thunderbird and fused it with the profile of a '20s board tracker and obscure bits and bobs to create a could-have-been bike that never actually existed.
Two years and 2,000 man-hours later, Falcon is back with a follow-up to its award-winning Bullet. It's called the Kestrel. Fashioned around the engine of a 1970 Triumph Bonneville and outfitted with hundreds of handcrafted pieces dreamed up by builder Ian Barry, the Kestrel, to be unveiled at this weekend's Quail Motorcycle Gathering in Carmel, is an evolution of the Falcon concept: one-of-a-kind motorcycles built around the engines of pre- and post-World War II British bikes.
Founders Barry and Amaryllis Knight won't disclose the price tag on the Kestrel, the second official Falcon bike. They prefer to use the term "priceless." And for good reason. Two thousand hours is more than double the amount of time it took to build the $45,000 Falcon Bullet.
And that doesn't even begin to get at the sleepless nights Barry said he spent conceptualizing his latest creation, or the cost of the vintage "donor bike" or the extensive machinery and raw materials employed to turn the Kestrel into elegant, two-wheeled art.
The cylinders of this 750 cc twin were machined in-house from a solid block of aluminum. The frame was designed and built from scratch, using silver solder for welds and an era-appropriate sweated fitting technique Barry learned from apprenticing with the man who recently restored the derelict Porsche 550 chassis Serial No. 001.


The oil tank, seat, fender, mounts, brakes and suspension were all made by hand -- formed around wooden molds or hand-carved and shaped. The metal details -- crafted in aluminum, stainless steel, copper, brass and nickel, but no chrome -- were all fabricated individually.
In fact, the only pieces sourced from existing bikes were the bottom front half of the Triumph engine and heads, a BSA transmission, the 21-inch wheel rims, the Dunlop tires and a portion of the gas tank.
"There are a lot of purists who want to see everything restored and who see custom building as a form of sacrilege, and I think it depends on how things are being done and who they're being done by," Knight said, citing George Brough of Brough Superior and Bill Lacey of Peerless, legendary builders who crafted bikes around pre-existing engines.
"It's really important to us because of the rarity and history of the engines that we're using incredible care so that in another 50 years people will look back and say, 'That's a Falcon,' " he said.
The Kestrel is the second of "the concept 10" -- 10 bikes of British provenance that will be re-engineered as bike prototypes -- had Barry lived in a previous era. Next up: A custom 1951 Vincent Black Shadow.
Barry, who is American, said his fascination with English bikes began when he was 12 and walking home from school in Northern California.
"I was literally run off the road by a pack of motorcycles," said Barry, now 37. "I heard a loud roar behind me and one after another motorcycle whipped by me.... I remember seeing Triumph, Norton, cuffed jeans, leopard print.... I had no idea who these people were, but it looked like the coolest thing I'd ever seen."
Little did Barry know that 25 years later, his own bikes would be admired as the coolest things many motorcyclists have ever seen. Bikers can see the Kestrel up close at the Quail Motorcycle Gathering this weekend.
-- Susan Carpenter
Video credit: Don Kelsen / Los Angeles Times

Tuesday, May 4, 2010

QUAIL MOTORCYCLE GATHERING 2010: 'KESTREL' TO DÉBUT

Falcon Motorcycles have just completed their latest impressive creation, the Kestrel, built around a highly modified 1970 Triumph Bonneville engine.  I'll have much more to say about this machine after its début at the Quail Motorcycle Gathering next weekend, when I see it complete and in the metal.

There will be some very impressive machinery and a great lineup of guests at the Quail, and I strongly encourage anyone who's on the fence to get off and hie down to Carmel Valley on May 8th. I'll be a guest speaker at the Friday night banquet, and emcee during the show on Saturday.
Larry Bowman (last years Best of Show with his Big Tank Crocker) is bringing a 1937 Harley El Knucklehead, 1949 Vincent Black Lightning, and 1974 Ducati 750SS. Herb Harris will show his Vincent Black Shadow built around the spare engine used in setting 8 world records at Monthlery, France in 1952, and his Works Series 'C' Black Shadow cutaway engine on a pedestal (the only one known). Danny Sullivan, the 1985 Indy 500 winner will make an appearance, the newly completed Mert Lawwill Street Tracker motorcycle will be on display, John Stein will be riding his 1961 Norton Manx on the Friday tour, as well as displaying it on the field (that's just proper), as will William Weiner on his 1959 Moto Guzzi Falcone Sport. Stewart Ingram will display his little Maserati gems; a '56 Maserati 125 L/2T and '57 Maserati 125 GTS, and Virgil Elings will trump just about everyone with his 1995 Britten V1000. A bike I can never get enough of!

Organizer Gordon McCall writes:
"Looks like we'll have 130 plus bikes on the field, and the additional Bonhams bikes up in the Ballroom, and on the balcony. Safe to say over 200 bikes all together. Looks like the 'customs' are shaping up as well, I just noticed Shinya's [Kimura] '74 Ducati, can't wait to see it!  Kenny Roberts just committed to be there, along with Wayne Rainey....still waiting on Eddie Lawson's final schedule, as well as Kevin Schwantz."

And the teaser for the Kestrel Falcon:
Image 1. The Kestrel Falcon originated with the engine of a 1970 Triumph Bonneville, which had a damaged gearbox.  Ian Barry cut this off!

Image 2. Over 2000 hours of artful machining, stretching, hammering, rolling and hand-carving have been labored into the Kestrel, intended by Barry as his swan song to a decade of building custom Triumph-specific twins. The result is a bespoke, a one-of-a-kind motorcycle; truly functional art.

Image 3. Ian hand-filed the various parts of his fabricated engine timing cover, to make sure they all fit together perfectly.

Image 4. The Kestrel gas tank was designed by Ian and then made from scratch in-house from sheets of steel.  A four-inch round circle was 'saved' front the front of the badly rusted original Triumph tank, and incoporated into the design, in order to allow the soul of the original tank to carry on.

Image 5. Falcon silver soldered every section of the the frame and girder front forks, in order to assure the strongest construction and cleanest joints.

Image 6. Apart from a few original lugs, the girder forks were made from scratch on a custom made cast iron jig table. Seen here with the front brake.

Image 7. The brake is a heavily modified and reshaped Triumph item, mated to a modified BSA brake drum.

Image 8.The oil tank was made entirely out of aluminum, and shaped around a carved wooden mould, to mirror the curve of the back wheel.

Image 9. Half of the final gas tank, shaped on an 'English Wheel' which Barry made from a salvaged piece of industrial equipment.

The Kestrel is the second of Falcon’s Concept Ten, a series of custom motorcycles designed around the engines of iconic pre- and post-War British motorcycles. The third, the Black Falcon, is already under construction with its 1951 Vincent Black Shadow engine with distinguished California racing history. Next in line is a 1967 Velocette Thruxton, one of only seven very special “Squish Head” engines made by Veloce Ltd, which led from start to finish and won the 60th anniversary Diamond Jubilee Isle of Man Production TT race. After that will come Falcon versions of a 1936 Ariel Square Four with Over-Head Cams, a BSA, a Rudge, a Norton Cammy, and a Brough Superior.

For Falcon, the Kestrel is an evolutionary leap from the Bullet, with the level of sophistication and build quality elevated to an entirely new level. Ian Barry has outgrown the customization of existing vintage motorcycles and is now designing and fabricating motorcycles from start to finish, with only a few parts not made from scratch."